Modern Industrial Architecture That Scales
Event-driven OT systems. Edge to Enterprise.
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Why Modern MQTT Architecture ?
Transform your industrial data infrastructure
Legacy Limitations
- Polling overhead: Constant requests burden networks
- Tight coupling: Adding consumers requires changes
- Context loss: Raw tags lack semantic meaning
- Limited scalability: Point-to-point complexity
- Cloud friction: Not built for integration
Modern Benefits
- Event-driven: Pub-sub eliminates polling
- Decoupled: Add subscribers freely
- Rich context: Hierarchical namespace
- Elastic scaling: Single node to thousands
- Cloud-native: Snowflake, Fabric, AWS
- AI/ML ready: Structured with quality
Streamline Delivers
- Proven patterns: Validated architectures
- Platform expertise: MQTT and cloud depth
- Standards-based: SparkplugB, ISA-95
- Scale tested: 10 to 10M tags
- Multi-cloud: AWS, Azure, GCP
- Complete docs: Diagrams and specs
Deep Technical Expertise
- 14+ years in industrial architecture
- MQTT and SparkplugB specialists since inception
- Multi-platform: Ignition, PI System, Canary, Kepware
- Cloud platforms: AWS IoT Core, Azure IoT Hub, Snowflake, Fabric
- PLC integration: Allen-Bradley, Siemens, Modbus, OPC UA
- Production scale: Millions of tags, thousands of devices
Standards-Based Design
- Industry standards, not just best practices
- ISA-95: MES/ERP integration patterns
- ISA-101: HMI design methodology
- IEC 62443: Industrial cybersecurity framework
- SparkplugB: Eclipse Foundation specification
- Purdue Model: Network segmentation
- Standards reduce risk, improve outcomes, and ensure long-term supportability
Proven at Scale
- Production deployments, not prototypes
- 500+ edge nodes deployed globally
- Multi-site enterprises with 20+ locations
- Petabyte-scale data platforms
- 99.9%+ uptime in critical infrastructure
- Zero-downtime migrations
- Regulatory compliance: NERC CIP, PHMSA, FDA 21 CFR Part 11
- Fortune 500 clients across oil & gas, manufacturing, utilities
Complete Deliverables
- Architecture packages ready for implementation
- Network diagrams: Layer 1-3, Purdue Model
- Data flow diagrams: Protocols and bandwidth
- Integration specs: APIs and endpoints
- Capacity planning: Sizing and scaling
- Deployment plans: Testing procedures
- Operations runbooks: Day-to-day procedures
- Security architecture: Compliance framework
- Knowledge transfer: Training and documentation
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Level 1 - Displays
Level 1 - Displays
Level 1 - Displays
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Complete Ignition Platform Services
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Dairy Processing: FDA-Compliant SCADA
Major dairy processor migrated from paper batch records to FDA 21 CFR Part 11 compliant electronic system. Ignition SCADA with ISA-88 batch control, automated CIP validation, and complete lot traceability. PI System historian capturing pasteurization parameters for regulatory documentation.
100%
60min
FDA Audit Pass Rate
Recall Response Time
Beverage Packaging: 23% OEE Improvement
Beverage manufacturer implemented real-time OEE tracking across five packaging lines. Automated downtime categorization identified major losses in changeovers and material handling. Targeted improvements achieved 23% OEE increase with 35% changeover time reduction in first year.
23%
35%
OEE Improvement
Changeover Reduction
Food Processing: SQF Certification Support
Multi-facility food processor achieved SQF Level 3 certification with automated HACCP monitoring and traceability. Ignition SCADA capturing CCP data across processing lines. Electronic batch records with complete ingredient genealogy. Automated FSMA documentation supporting first-time certification audit success.
Level 3
100%
SQF Certification
First-Time Pass
Ignition SCADA & MES
Purpose-built for food & beverage: FDA 21 CFR Part 11 compliant electronic records and signatures. ISA-88 batch control with recipe management. Unlimited tags perfect for multi-line facilities. Vision HMI for production, Perspective for mobile quality checks.
- 21 CFR Part 11 validated installations
- ISA-88 batch control and recipe execution
- OEE tracking and downtime analysis
- Perspective mobile HMI for QA inspections
- Integration with ERP, QMS, and LIMS systems
AVEVA PI System Historian
Industry standard for process data: 25+ years PI System experience with Asset Framework organizing by facility, production line, and product family. Quality data contextualization for SPC analysis. Automated regulatory reporting and batch release documentation.
- PI Asset Framework for multi-facility operations
- Batch context and genealogy tracking
- Quality data integration with LIMS
- PI Vision dashboards for production and quality
- Automated batch release documentation
Canary Historian
Cost-effective historian for F&B: Unlimited tag licensing perfect for multi-line facilities and growing operations. Server-based pricing eliminates per-tag costs as production expands. Built-in Axiom analytics and native cloud connectivity for enterprise insights.
- Unlimited tags - scale without licensing penalties
- Built-in Axiom visualization and analytics
- Batch context and genealogy tracking
- 70% lower TCO vs traditional tag-based historians
- Perfect for multi-facility F&B operations
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