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Modern Industrial Architecture That Scales

Event-driven OT systems. Edge to Enterprise.

Schedule Architecture Review
MQTT SparkplugB Specialists
Multi-Cloud Architecture
14+ Years OT Experience
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Why Modern MQTT Architecture ?

Transform your industrial data infrastructure

 

Legacy Limitations

  • Polling overhead: Constant requests burden networks
  • Tight coupling: Adding consumers requires changes
  • Context loss: Raw tags lack semantic meaning
  • Limited scalability: Point-to-point complexity
  • Cloud friction: Not built for integration

Modern Benefits

  • Event-driven: Pub-sub eliminates polling
  • Decoupled: Add subscribers freely
  • Rich context: Hierarchical namespace
  • Elastic scaling: Single node to thousands
  • Cloud-native: Snowflake, Fabric, AWS
  • AI/ML ready: Structured with quality

Streamline Delivers

  • Proven patterns: Validated architectures
  • Platform expertise: MQTT and cloud depth
  • Standards-based: SparkplugB, ISA-95
  • Scale tested: 10 to 10M tags
  • Multi-cloud: AWS, Azure, GCP
  • Complete docs: Diagrams and specs
Request Assessment

Deep Technical Expertise

  • 14+ years in industrial architecture
  • MQTT and SparkplugB specialists since inception
  • Multi-platform: Ignition, PI System, Canary, Kepware
  • Cloud platforms: AWS IoT Core, Azure IoT Hub, Snowflake, Fabric
  • PLC integration: Allen-Bradley, Siemens, Modbus, OPC UA
  • Production scale: Millions of tags, thousands of devices

Standards-Based Design

  • Industry standards, not just best practices
  • ISA-95: MES/ERP integration patterns
  • ISA-101: HMI design methodology
  • IEC 62443: Industrial cybersecurity framework
  • SparkplugB: Eclipse Foundation specification
  • Purdue Model: Network segmentation
  • Standards reduce risk, improve outcomes, and ensure long-term supportability

Proven at Scale

  • Production deployments, not prototypes
  • 500+ edge nodes deployed globally
  • Multi-site enterprises with 20+ locations
  • Petabyte-scale data platforms
  • 99.9%+ uptime in critical infrastructure
  • Zero-downtime migrations
  • Regulatory compliance: NERC CIP, PHMSA, FDA 21 CFR Part 11
  • Fortune 500 clients across oil & gas, manufacturing, utilities

Complete Deliverables

  • Architecture packages ready for implementation
  • Network diagrams: Layer 1-3, Purdue Model
  • Data flow diagrams: Protocols and bandwidth
  • Integration specs: APIs and endpoints
  • Capacity planning: Sizing and scaling
  • Deployment plans: Testing procedures
  • Operations runbooks: Day-to-day procedures
  • Security architecture: Compliance framework
  • Knowledge transfer: Training and documentation

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Level 1 - Displays

Performance intelligence dashboard powered by SparkplugB MQTT architecture. Sub-second data updates enable predictive maintenance insights across distributed operations, reducing unplanned downtime by 40%.

 

Level 1 - Displays

Performance intelligence dashboard powered by SparkplugB MQTT architecture. Sub-second data updates enable predictive maintenance insights across distributed operations, reducing unplanned downtime by 40%.

 

Level 1 - Displays

Performance intelligence dashboard powered by SparkplugB MQTT architecture. Sub-second data updates enable predictive maintenance insights across distributed operations, reducing unplanned downtime by 40%.

 

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Complete Ignition Platform Services

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[Daily Processing Facility]

Dairy Processing: FDA-Compliant SCADA

Major dairy processor migrated from paper batch records to FDA 21 CFR Part 11 compliant electronic system. Ignition SCADA with ISA-88 batch control, automated CIP validation, and complete lot traceability. PI System historian capturing pasteurization parameters for regulatory documentation.

100%

60min

FDA Audit Pass Rate

Recall Response Time

View Case Study
[Beverage Packaging Line]

Beverage Packaging: 23% OEE Improvement

Beverage manufacturer implemented real-time OEE tracking across five packaging lines. Automated downtime categorization identified major losses in changeovers and material handling. Targeted improvements achieved 23% OEE increase with 35% changeover time reduction in first year.

23%

35%

OEE Improvement

Changeover Reduction

View Case Study
[Food Processing Plant]

Food Processing: SQF Certification Support

Multi-facility food processor achieved SQF Level 3 certification with automated HACCP monitoring and traceability. Ignition SCADA capturing CCP data across processing lines. Electronic batch records with complete ingredient genealogy. Automated FSMA documentation supporting first-time certification audit success.

Level 3

100%

SQF Certification

First-Time Pass

View Case Study
[Ignition SCADA Platform]

Ignition SCADA & MES

Purpose-built for food & beverage: FDA 21 CFR Part 11 compliant electronic records and signatures. ISA-88 batch control with recipe management. Unlimited tags perfect for multi-line facilities. Vision HMI for production, Perspective for mobile quality checks.

  • 21 CFR Part 11 validated installations
  • ISA-88 batch control and recipe execution
  • OEE tracking and downtime analysis
  • Perspective mobile HMI for QA inspections
  • Integration with ERP, QMS, and LIMS systems
Ignition F&B Solutions
[PI System Historian]

AVEVA PI System Historian

Industry standard for process data: 25+ years PI System experience with Asset Framework organizing by facility, production line, and product family. Quality data contextualization for SPC analysis. Automated regulatory reporting and batch release documentation.

  • PI Asset Framework for multi-facility operations
  • Batch context and genealogy tracking
  • Quality data integration with LIMS
  • PI Vision dashboards for production and quality
  • Automated batch release documentation
PI System Solutions
[Canary Historian]

Canary Historian

Cost-effective historian for F&B: Unlimited tag licensing perfect for multi-line facilities and growing operations. Server-based pricing eliminates per-tag costs as production expands. Built-in Axiom analytics and native cloud connectivity for enterprise insights.

  • Unlimited tags - scale without licensing penalties
  • Built-in Axiom visualization and analytics
  • Batch context and genealogy tracking
  • 70% lower TCO vs traditional tag-based historians
  • Perfect for multi-facility F&B operations
Canary Solutions
  • Agnostic platfrom selection and design
  • Server architecture and redundancy design
  • Complete software deployment and configuration
  • Data collection strategy and optimization
  • Backup and disaster recovery setup
  • Commissioning and performance validation
  • Historian upgrades and migrations
  • New historian deployments
  • Data source integration
  • Tag and asset mdelng
  • Ongoing support and optimization
  • Historian assessments and gap analysis
  • Unified Namespace (UNS) design and implementation
  • MQTT broker configuration and deployment
  • SparkplugB protocol integration
  • Edge node setup and management
  • Secure DMZ and network architecture
  • IIoT device connectivity and monitoring
  • Data governance frameworks for AI/ML readiness
  • Template and asset hierarchy development
  • Best-practice standardization consulting
  • Documentation (tag nomenclature, hierarchy design, display guides)
  • Tg naming conventions and metadata standards
  • Cross-system standardization (multi-vendor historians)
  • Dashboard development (PI Vision, AVEVA, OMI, AVEVA Connect Visualization, Axiom)
  • Real-time KPI tracking and trending
  • Role-based view design and deployment
  • Display migrations
  • Unified Pane of Glass and unified operations
  • Business Intelligence Reporting (Power BI, Tableau, Spotfire)
  • SEEQ
  • Facility and plant overviews
  • Asset monitoring
  • SCADA and Control System connectivity (OPC UA, HDA, DA, MQTT, DNP3)
  • Legacy historian data migration
  • Cloud platform integration (AWS, Azure, Snowflake, Databricks, MS Fabric)
  • ERP/Maximo/SAP
  • Custom API development and REST services
  • Laboratory and quality system integration
  • Production Accounting
  • Plant Balancing
  • Measurement and regulatory compliance
  • Environmental and sustainability
  • Mobile Applications
  • Data source interface and data collection
  • Secure organization data sharing
  • Predictive maintenance model development
  • Process optimization and digital twins
  • Machine learning integration
  • Anomaly detection and pattern recognition
  • Energy optimization and demand forecasting
  • Custom calculation and analysis scripting
  • Calculation Development
  • Develop business use cases with SMEs
  • Data backfills (years and decades of istorical data)
  • Learning sessions and labs
  • Quick reference Guides
  • Training videos
  • Tag rationalization and license cost reduction
  • Query performance tuning
  • System health monitoring and reporting
  • 24/7 emergency support with 2-hour SLA
  • Managed services and proactive maintenance
  • Version upgrades and patch management
  • Break, fix, and issue resolution
  • Integrated into exisitng support processes
  • Flexible support models and SLA
  • System upgrades including software and hardware
  • User access and security audits
  • Support utilities, templates, and tools
  • Expert support for historian systems during divestitures, mergers, and acquisitions
  • Seamless data separation, migration, and continuity
  • Complex data extractions, asset retagging, and interfae reconfiguration
  • Minimized downtime to meet new ownership structures
  • Provensuccess migrating multiple historian dataets across North America
  • Post-go-live data validaion and hybrid cloud optimization
  • De-risk transitions and unlock data value faster

Claroty

Comprehensive OT security platform. Deep visibility into industrial networks with extensive protocol support.

Capabilities: Asset Discovery and Inventory. Vulnerability assessment. Threat detection with ICS-specific analytics. Secure remote access. Integration with IT security tools and SIEM platforms.

Nozomi Networks

Real-time OT visibility and threat detection. Network visualization with operational states.

Features: Asset discovery and classification. Anomaly detection with machine learning. Vulnerability management. Hardware appliance or cloud deployment. Proven in energy and critical infrastructure.

Dragos

ICS threat detection and response. Founded by former NSA experts with proprietary threat intelligence.

Platform: Monitors industrial networks for threats. ICS-specific threat intelligence. Incident response services. Threat hunting capabilities. Professional services for complex deployments.

Beyond Trust

Privileged remote access management. Secure vendor and contractor access with session monitoring and recording.

Architecture: Zero trust architecture. Credential vaulting and rotation. Approval workflows. Multi-factor authentication. Integration with identity management systems. Comprehensive audit trails.

Cyolo

Zero trust remote access for OT. VPN-less connectivity providing true zero trust for cyber-physical systems.

Security: Secure access without network exposure. Multi-factor authentication for legacy systems. Data and keys stay on-premises. Quick deployment. AI integration for threat detection.

Gigamon

Network packet broker for security visibility. Deep observability pipeline with traffic optimization.

Features: Complete traffic visibility for security tools. Packet filtering and aggregation. De-duplication and load balancing. Metadata extraction. Eliminates blind spots in hybrid environments.

Additional Partners

Platform-agnostic security expertise. Continuous evaluation of emerging OT security technologies.

We remain technology-neutral, selecting the best platforms for your specific requirements. Additional strategic partnerships under evaluation. Contact us to discuss your security technology needs and recommendations.

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300K

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100%

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90%

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Get Started

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