FDA-ready SCADA & MES for food & beverage operations

Integrated SCADA, historians, & analytics delivering traceability, compliance, & OEE optimization for food manufacturing.

FDA 21 CFR Part 11 Compliant

FSMA Preventive Controls

SQF/BRC/AIB Certified

Food Safety Meets Operational Excellence: Your Trusted Manufacturing Partner

Food & beverage manufacturing demands unwavering food safety, regulatory compliance, complete traceability, and production efficiency. Since 2011, Streamline specializes in FDA 21 CFR Part 11 compliant SCADA systems, FSMA preventive controls automation, batch genealogy tracking, and SQF/BRC/HACCP integration—delivering solutions where food safety and operational excellence converge across processing, packaging, and distribution.

Why Food & Beverage Manufacturers Choose Streamline

Proven expertise delivering FDA-compliant SCADA, batch tracking, and quality management solutions

FDA & Food Safety Expertise

Deep understanding of FDA 21 CFR Part 11, FSMA Preventive Controls, HACCP Critical Control Points, and allergen management. SQF, BRC, AIB, and GFSI certified implementation experience. Electronic batch records with complete audit trails. Automated deviation management and CAPA workflows meeting regulatory requirements.

Complete Batch Genealogy & Traceability

Cradle-to-grave traceability from raw material lot receipt through finished goods distribution. PI System or Canary historians capturing every process parameter, ingredient addition, CIP cycle, and quality test. Recall readiness in minutes, not days. Snowflake OT Data Platform enabling enterprise-scale analytics across facilities and supply chain.

OEE & Production Intelligence

Real-time OEE monitoring across processing lines, filling operations, and packaging equipment. Automated downtime categorization, changeover tracking, and quality loss analysis. Ignition HMI dashboards enabling line operators, supervisors, and plant managers to identify and eliminate production losses. Proven methodologies achieving 15-25% OEE improvement.

Comprehensive F&B Manufacturing Solutions

End-to-end SCADA, MES, and quality management from raw materials to finished goods

FDA-Compliant SCADA Systems

Ignition by Inductive Automation delivering 21 CFR Part 11 electronic records and signatures. Secure user authentication, audit trails, data integrity, and change control. ISA-88 batch control for repeatable recipe execution. Environmental monitoring for cold chain and controlled atmosphere storage.

Batch Tracking & Genealogy

Complete lot traceability from raw material receiving through finished goods shipping. PI System or Canary historians capturing ingredients, process parameters, quality tests, and equipment history. Forward and backward traceability enabling rapid recall response. Integration with ERP and quality systems.

HACCP & CCP Automation

Automated Critical Control Point monitoring with real-time deviation detection. Pasteurization temperature monitoring, metal detector verification, seal integrity checks, allergen controls. Automated HACCP records with exception reporting. Preventive control management for FSMA compliance.

OEE & Line Performance

Real-time OEE tracking across processing and packaging lines. Automated downtime categorization (mechanical, material, changeover, quality). Performance dashboards enabling continuous improvement. Proven methodologies achieving 15-25% OEE gains in first year.

Serialization & Track-Trace

Case and pallet level serialization for pharmaceutical-grade traceability. GS1 standards compliance with GTIN, SSCC, and GLN management. Integration with packaging lines, labelers, and case packers. Vision system verification ensuring serialization integrity.

Quality Management Integration

Integration with QMS platforms (ETQ, Sparta, MasterControl). Automated quality test result collection from LIMS. SPC charting with real-time limit violations. Automated CAPA workflows triggered by process deviations. Certificate of Analysis generation from batch data.

Food & Beverage Regulatory Compliance

Navigate complex FDA, FSMA, and GFSI requirements with confidence

FDA 21 CFR Part 11

Electronic records and signatures compliance. Secure authentication, audit trails, data integrity controls, and change management. Validated computer systems meeting FDA inspection requirements. Complete documentation packages for regulatory audits.

FSMA Preventive Controls

Food Safety Modernization Act compliance automation. Preventive control management, environmental monitoring, supplier verification, and sanitation controls. Automated FSMA documentation and reporting. Hazard analysis and risk-based preventive controls implementation.

SQF/BRC/GFSI Certification

GFSI-recognized scheme implementation expertise. SQF (Safe Quality Food) Code requirements, BRC Global Standards, and AIB International audits. Automated documentation supporting certification audits. Proven methodologies achieving first-time audit success.

HACCP Implementation

Hazard Analysis and Critical Control Points automation. Automated CCP monitoring, deviation detection, corrective action workflows. Electronic HACCP plans and records. Real-time verification ensuring continuous compliance with HACCP principles.

ISA-88 Batch Control & Recipe Management

Ensure consistent quality and compliance with automated batch control systems following ISA-88.01 standards. Recipe-driven production with electronic batch records, ingredient verification, and complete process traceability from master formula through executed batch.

Batch Control Capabilities

Master Recipe Management: Centralized recipe database with version control, approval workflows, and change management. Support for multiple product families, SKU variants, and formulation adjustments.
Control Recipe Execution: Automated batch sequencing with phase logic, unit procedures, and equipment arbitration. Real-time process parameter monitoring against target setpoints with deviation detection.
Material Management: Raw material lot allocation and tracking. Automated ingredient dispensing with weight verification and tolerance checking. Allergen controls and segregation enforcement.
Electronic Batch Records: Complete batch genealogy capturing all process data, operator actions, quality tests, and equipment status. FDA 21 CFR Part 11 compliant records with audit trails and e-signatures.
Equipment Integration: PLC and DCS integration for automated control of mixers, reactors, cookers, pasteurizers, fillers, and packaging lines. CIP system coordination and validation.

Batch Assessment

Evaluate your batch control requirements and recipe management needs

ISA-88 Demo

See recipe-driven batch control with electronic records in action

Proven SCADA & Historian Platforms for F&B

Ignition, PI System, and Canary expertise for food safety, traceability, and operational excellence

Ignition SCADA & MES

Purpose-built for food & beverage: FDA 21 CFR Part 11 compliant electronic records and signatures. ISA-88 batch control with recipe management. Unlimited tags perfect for multi-line facilities. Vision HMI for production, Perspective for mobile quality checks.

AVEVA PI System Historian

Industry standard for process data: 25+ years PI System experience with Asset Framework organizing by facility, production line, and product family. Quality data contextualization for SPC analysis. Automated regulatory reporting and batch release documentation.

PI Asset Framework for multi-facility operations
Batch context and genealogy tracking
Quality data integration with LIMS
PI Vision dashboards for production and quality
Automated batch release documentation

Canary Historian

Cost-effective historian for F&B: Unlimited tag licensing perfect for multi-line facilities and growing operations. Server-based pricing eliminates per-tag costs as production expands. Built-in Axiom analytics and native cloud connectivity for enterprise insights.

Unlimited tags - scale without licensing penalties
Built-in Axiom visualization and analytics
Batch context and genealogy tracking
70% lower TCO vs traditional tag-based historians
Perfect for multi-facility F&B operations

Snowflake OT Data Platform for F&B Enterprise Analytics

Transform production data into enterprise intelligence. Snowflake OT Data Platform aggregates SCADA, historian, quality, and ERP data across your multi-facility operations—enabling portfolio analytics, machine learning models, supply chain optimization, and executive reporting at scale.

Snowflake Platform Capabilities

Multi-Facility Data Integration: Aggregate production, quality, batch, and maintenance data from dozens of plants into single enterprise platform. Connect Ignition SCADA, PI System/Canary historians, LIMS systems, and ERP platforms. Unified data models enabling cross-facility analytics.
Production Analytics & KPIs: Real-time dashboards tracking OEE, yield, quality metrics, and cost performance across your entire manufacturing network. Compare plant performance, identify best practices, benchmark operations. Executive visibility into portfolio-wide production metrics.
Quality & Compliance Intelligence: Aggregate quality test results, CCP data, deviation records, and CAPA workflows from multiple facilities. Trend analysis identifying systemic quality issues. Automated regulatory reporting for FDA, FSMA, and GFSI audits. Complete traceability for enterprise-wide recalls.
Supply Chain Optimization: Integrate production data with raw material inventory, supplier performance, logistics, and demand forecasting. Optimize production scheduling across facilities. Predict material shortages and quality issues. Enable S&OP with real-time production visibility.
Machine Learning & Predictive Analytics: Advanced analytics platform enabling data science teams to build predictive models. Equipment failure prediction, quality forecasting, yield optimization algorithms. Scale from pilot projects to production deployments serving thousands of users.

Data Platform Assessment

Evaluate your multi-facility data integration and analytics requirements

Snowflake Demo

See enterprise F&B analytics with multi-facility production data

Food & Beverage Manufacturing Challenges We Solve

From manual batch records to scattered quality data—we understand your challenges and deliver proven solutions for food safety and operational excellence

F&B Operations Challenges

Critical issues affecting food safety, regulatory compliance, recall readiness, and production efficiency.

Paper-based batch records creating FDA audit risk
Fragmented traceability systems delaying recalls
Manual CCP monitoring with late deviation detection
Poor OEE visibility limiting improvement efforts
Disconnected quality systems (LIMS, QMS, MES)
Allergen controls relying on operator diligence
Changeover complexity reducing line efficiency
Aging SCADA systems lacking FDA compliance

Streamline F&B Solutions

Proven methodologies transforming food safety and quality challenges into competitive advantages.

21 CFR Part 11 electronic batch records with audit trails
Complete lot genealogy enabling 60-minute recall response
Automated CCP monitoring with real-time alarming
Real-time OEE tracking achieving 15-25% improvement
Integrated data platform connecting SCADA, LIMS, QMS, ERP
Automated allergen controls with verification workflows
Changeover tracking and optimization methodologies
FDA-validated Ignition migrations from legacy systems

Complete F&B Equipment Integration

Native connectivity to processing, packaging, and quality equipment from major vendors

Processing Equipment

Integration with mixers, reactors, cookers, pasteurizers, homogenizers, and fermentation vessels. Recipe-driven control with automated sequencing, temperature profiling, and hold time verification.

Filling & Packaging Lines

Seamless integration with fillers, cappers, labelers, case packers, and palletizers. Real-time OEE tracking, downtime categorization, and performance analysis. Changeover automation and verification.

Quality & Inspection Systems

Integration with metal detectors, X-ray inspection, checkweighers, vision systems, and leak detectors. Automated reject tracking, quality data collection, and CCP verification documentation.

CIP & Sanitation Systems

Automated Clean-in-Place system monitoring and validation. Temperature, concentration, and flow verification. Electronic sanitation records with deviation alarming. SIP (Sterilize-in-Place) for aseptic operations.

Utilities & Environmental

Monitoring and control of plant utilities supporting food production. Water systems (potable, process, WFI), compressed air, steam, refrigeration, and HVAC with cold storage and controlled atmosphere rooms.

Laboratory & LIMS Integration

Integration with laboratory information management systems. Automated sample tracking, quality test result collection, SPC charting, and batch release workflows. Certificate of Analysis generation from batch data.

Real-Time OEE Monitoring & Continuous Improvement

Manual downtime tracking and spreadsheet analysis can’t keep pace with modern food production. Transform operational visibility with automated OEE systems delivering real-time performance insights and proven improvement methodologies.

OEE Tracking Capabilities

Automated availability, performance, and quality tracking with real-time dashboards visible to operators, supervisors, and plant management.

Proven Improvement Results

Typical improvements within first year.

OEE Components We Track

Availability losses: equipment failures, changeovers, material shortages, operator breaks, cleaning cycles. Performance losses: minor stoppages, reduced speed, idling/starving, setup adjustments. Quality losses: startup waste, production rejects, rework requirements, reduced grade product. Each loss category receives automated tracking with reason codes enabling Pareto analysis and targeted improvement initiatives.

Proven F&B Manufacturing Success

Delivering measurable results across food processing, beverage production, and packaging operations

Dairy Processing: FDA-Compliant SCADA

Major dairy processor migrated from paper batch records to FDA 21 CFR Part 11 compliant electronic system. Ignition SCADA with ISA-88 batch control, automated CIP validation, and complete lot traceability. PI System historian capturing pasteurization parameters for regulatory documentation.

100%

60min

FDA Audit Pass Rate

Recall Response Time

Beverage Packaging: 23% OEE Improvement

Beverage manufacturer implemented real-time OEE tracking across five packaging lines. Automated downtime categorization identified major losses in changeovers and material handling. Targeted improvements achieved 23% OEE increase with 35% changeover time reduction in first year.

23%

35%

OEE Improvement

Changeover Reduction

Food Processing: SQF Certification Support

Multi-facility food processor achieved SQF Level 3 certification with automated HACCP monitoring and traceability. Ignition SCADA capturing CCP data across processing lines. Electronic batch records with complete ingredient genealogy. Automated FSMA documentation supporting first-time certification audit success.

Level 3

100%

SQF Certification

First-Time Pass

Why Food & Beverage Manufacturers Choose Streamline

Specialized F&B expertise delivering food safety, compliance, and operational excellence

Deep F&B Industry Knowledge

Since 2011, we’ve specialized in food & beverage manufacturing automation. Deep understanding of FDA regulations, FSMA requirements, HACCP principles, and GFSI certification schemes. Our team includes food safety professionals with SQF Practitioner and HACCP certification. We speak your language—from CCPs to allergen controls to batch genealogy.

Proven FDA Compliance Results

100% FDA audit pass rate across validated installations. Multiple successful 21 CFR Part 11 system validations. FSMA Preventive Controls automation supporting zero regulatory observations. SQF/BRC certification support achieving first-time audit success. Our solutions don’t just meet regulatory requirements—they withstand regulatory scrutiny.

Platform-Agnostic Solutions

We recommend the optimal platform for your F&B operations—not our preference. Expertise across Ignition SCADA, AVEVA System Platform, Rockwell FactoryTalk, PI System historians, and major MES platforms. Integration with your existing ERP (SAP, Oracle, Dynamics), QMS (ETQ, Sparta, MasterControl), and LIMS systems. No vendor lock-in.

Ready to Transform Your Food & Beverage Manufacturing?

Let’s discuss how FDA-compliant SCADA, batch traceability, and OEE optimization can deliver food safety excellence and operational performance for your facility